Contents:
What are the ceramic hips
Why ceramic total hip
Outline of the ceramic total hip
The results
Complications
Impingement
Fractures
of
ceramic
total
hips
Ceramic ball
on polyethylene cup systems
Zirconium
ball
Oxinium
ball
Ceramic
on
metal
TH
Possible concerns with ceramic total
hips
Noises
from
ceramic
hips
Questions to ask your surgeon
See also
CERAMIC
MATERIALS
FOR
CERAMIC
TOTAL
HIPS
HISTORY
OF
CERAMIC
HIPS
1
What are the ceramic hips?:
The
term "ceramic total hips" is
sometimes used for two, widely different, models of total hip
joints.
 (Click on the icon for a full size picture) |
The upper picture: The ceramic on ceramic total hips
are
true ceramic total hips
They have the
ceramic cup
that
articulates
with the
ceramic ball component.
Both
components are
made
from
alumina ceramic (aluminum oxide ceramic).
GO
TO
CERAMIC
TOTAL
HIPS
____________________________
The lower picture:
The ceramic-on-polyethylene total hips
have
a ball
component
made
from
ceramic
material
that
articulates
against
a
polyethylene
cup. The
right
term
for these total hips
is
"ceramic-on-polyethylene total hips".
GO
TO
CERAMIC
ON
POLYETHYLENE
TOTAL
HIPS
|
2
Why ceramic total hip?
In a ceramic total hip the ceramic ball moves inside the
ceramic cup. This bearing combination produces
(in laboratory tests) the lowest quantity of
wear particles of all known combinations materials used for manufacture of
total hip joints. This is so because the modern medical grade ceramic is
very hard and scratch resistant material.
 |
Volumes of wear particles produced
by different
bearing material combinations in total hip joints. (Heisel 2003).
Bars
in the
diagram
show
the
annual
production
of
wear
particles
in
cubic
millimeters.
The
metallic
ball
articulating
on a
polyethylene
cup
produces
57
cubic
millimeters
of
polyethylene
wear
particles,
whereas
the ceramic
ball
articulating
on the
same
polyethylene
cup
produces
only
17
cubic
millimeters
of
such
particles.
The
lowest
rate
of
wear
particles,
0,04
cubic
millimeters
of
ceramic
wear
particles
annually
produces
the
ceramic
total
hip.
Note
that
ceramic
total
hip
produces
(57/0.04)=
1425
times
less
wear
particles
than
the
metal
on
polyethylene
total
hip
and
(17/0.04)
=
425
times
less
wear
particles
than
the ceramic
on
polyethylene
total
hip. |
|
(Click on the icon for a full size picture) |
Moreover, laboratory studies also demonstrated that ceramic
wear particles entice less cell reaction than polyethylene or metal particles produced by
other total hip systems (Warashina 2003).
The current theory maintains that the
risk
of total hip joint
failure is directly dependent on the volume of wear particles produced inside the total
hip joint. The less wear particle production the less the risk of developing failure of the total hip.
From this viewpoint, (and based on laboratory results
only), the ceramic total hip joints should have the lowest risk of loosening and failure.
Look
at the
results
of
ceramic
total
hips.
Because physical activity increases the production of wear particles, the ceramic total
hips should be especially suitable
for young patients who are physically active and have a
long active life before them.
During their long
and
physically
active lifespan the
young
patients
with ceramic total hips would produce
the
lowest
volume
of wear particles
of all
studied
total
hip
systems.
Note please, that as yet there are no long-term results of
modern ceramic total hips available to substantiate the laboratory results; this is so
because the modern ceramic total hips came into use in 1995's.
3
The outline of a
ceramic-on-ceramic total hip joint
The modern ceramic hips have both the femoral ball and the cup components made from medical grade alumina ceramic. (For information about
the material properties please see the chapter Ceramic
for total joints)
The
alumina
ceramic
is
very
hard.
This
fact
has
important
consequences.
-
First,
the
bone
tissue
cannot
endure
direct
contact
with
the
hard
ceramic;
thus
the
ceramic
cup
must
be
enshrouded
in a
metallic
cover
(sleeve)
to
prevent
bone
tissue
from
direct
contact
with
ceramic
material.
-
Second,
although
alumina
ceramic
is
very
hard
it is
also
very
brittle
if
a blow
strikes against
a small
area
of
its
surface.
The blow
at the
rim of
a
ceramic
cup
engages
a
very
small
area
only and
produces
high
stress
concentration
in
the
material.
Such
blow may
chip
off a
small
piece of
the
ceramic
material
and
produce
a
thin
fracture
line.
The
edge
of the
modern
ceramic
cup
must
be
thus
protected
against
unintentional
blows.
-
Third,
the
ceramic
ball
is
attached
to
the
femoral
stem
through a
metallic conus.
This
attachment
produces
stresses
in
the
ball.
The
alumina
made
ball
must
have
a certain
minimal
diameter
(28
millimeters)
to
contain
these
stresses.
These
conditions
influence
the
construction
of a
modern
ceramic
total
hip
device.
 |
The
cup of
the
ceramic
total
hip is
composed
of at
least
two
layers:
The
inner
layer
is the
ceramic
cup proper, also called ceramic liner,
that
articulates
directly
with
the
ceramic
bal.
The
outer
layer
is a
metallic
sleeve
(back-up)
that
is in
direct
contact
with
the
bone
tissue of the hip socket.
The
ceramic
ball
(B)
is
fixed
to the
metallic
femoral
stem
through
the
Morse
taper.
The
metallic
cone
of the
taper
is put
into a
hole
in the
ceramic
ball
under
pressure.
Such
construction
produces
always
stresses
in the
ceramic
material
(red
arrows).
(For
details
see
the
chapter
Morse
taper).
|
|
Picture: Outline of the modern ceramic-on-ceramic
total hip joint
(Click
on the
icon
for a
full
size
picture)
|
The
ceramic
cups
with
extra
protection
against
impingement
The
construction
of
some
modern
ceramic
total
hip
includes
arrangements
that
will
protect
the
edge
of the
ceramic
cup
against
unintentional
blows/strikes.
These
strikes
may
happen
during
surgery,
when
the
surgeon
puts
the
ceramic
inlayer
into
its
metallic
back-up.
Most
often,
however,
occur
these
strikes
during
extreme
hip
movements
and are
called
"impingements".
See
details
on
Impingement
mechanism.
These
modern
ceramic
cups
are
three-layered
constructions.
Their
ceramic
liner
is
placed
in an
additional
protective
sleeve
at the
factory.
|

Click on the icon for a full size picture CeramicTH_Cup.jpg |
Picture:(Click
on the
icon
for a
full
size
picture) The ceramic
cup
composed of three layers:
On the upper picture is
Trident
TH, Stryker model. It has a composite ceramic liner that was preassembled at factory ; the titanium overrides the ceramic cup's rim and thus protects it from impingements.
You see on the photography (and the schematic small cross section picture) the ceramic ball
that articulates directly with the ceramic inlay.
Around the ceramic inlay is firmly attached
a
metallic sleeve
(intermediate
layer). The metallic inlay slightly over-rides the ceramic inlay's rim and thus protects it from blows / impingements. The ceramic cup and the metallic sleeve are preassembled in the factory. The surgeons obtains them as one component.
The third layer is the metallic back-up cup that
lies
outermost. At operation the surgeon attaches the free metallic back-up in the prepared hip socket first and then carefully puts the preassembled ceramic cup (inside its protective slide) into the metallic back-up. It is fixed there with a Morse taper.
The
lower
picture shows the Hedrocel TM (Implex/Zimmer) composite ceramic cup. The ceramic inlayer is enshrouded into a protective layer of polyethylene. The polyethylene layer overrides the ceramic cup's rim and thus protects it against impingements. The assembled ceramic-polyethylene layers are placed in a back-up made of porous metal.
The constructions with interposed polyethylene layer are also called "sandwiched" cups. (Zimmer).
The cup models with interposed soft polyethylene layer were developed because some surgeons feared that the ceramic on ceramic coupling was too "rigid" ("armchair" science probably). The sandwiched polyethylene layer should reduce this "rigidity". Instead the polyethylene layer proved to be a weak link (Park 2007). See later under Complications - Fractures of sandwiched ceramic cups. |
Femoral
shaft
component
construction
On the
femoral
shaft
component's
side,
a
thin
neck is
advantageous,
because
it
makes
possible
greater
range
of
motion
without
the risk
of
impingement
of the
neck
against
the
rim of
the
cup.
 Click on the icon for a full size picture |
Thin
and
thick
neck-
shaft
components (Click
on the
icon
for a
full
size
picture)
To
avoid
impingement
of the
cup
component's
rim,
the
engineers
designed
a thin
neck
on
the
shaft
component,
as you
see on
the
total
hip
model
on
the
left
side
of the
picture.
The
shaft
component
of
this
hip
model
has a
thin,
conically narrowing
neck
and a
relatively
large
ceramic
ball
(Trident
TM,
Stryker).
The
ball's
diameter
is 3,4
times
larger
than
the
cross-section
of the
neck.
The
total
hip
model
on the
right
half
of the
picture
shows
a
total
hip
model
(Corail
TM,
DePuy)
that
has a
relatively
thick
neck
part
which
has a
cylindrical
form
as
well.
The
ball's
diameter
is
"only"
2.3
times
greater
than
the
neck's
cross-section.
The lower two pictures compare the range of movement (red) for these two total hip models.
Obviously,
the
range
of
movement for a
total
hip
with a
thick
neck
is
smaller
and
the
risk
of
impingement
is
higher
for
total
hip
models with thick neck. |
At operation, the surgeon places first the metallic back-up
cup into the prepared hole in the acetabulum (hip socket), blowing and pushing it in place
(a method called press-fit fixation). (For more information on this
technique please visit the chapter
Cemented and cementless THP).
When the metallic
back-up
is sitting firmly in place, the surgeon
places
very
tenderly the ceramic cup
with
its
protective sleeve into it. This is a tricky part of operation
because the rim of the ceramic may chip off during this part of surgery.
The
metallic
or
polyethylene
sleeve
around
the
ceramic
cup
proper
should
help
to
avoid
damage
to
the
rim
of
the
delicate
ceramic
cup.
There
are,
however,
also
cup
models
where
all
three
layers
are
put
together
by
the
manufacturer.
Even
this
manufacturing
trick
cannot,
however,
exclude
disassembly
of
the
cup,
the
ceramic
liner
may
still
dislocate
and
fracture
(Hedrocel
TM
cup, Poggie
2007)
The ceramic ball has a conical bore hole that accommodates
to a conical trunnion
(conus) protruding from the prosthetic shaft. The length of the hole in
the ball regulates the length of the neck of the prosthesis; the longer the hole in the
ball, the shorter will be the resulting neck of the femoral component.
See
also
the
chapter
The
mechanics
of
Morse
taper.
The surgeon thus can regulate the length of the neck and
the tension of the soft tissues around the new total hip directly during the operation.
4
CERAMIC TOTAL HIPS: THE
RESULTS
What is a failure?
Every time the surgeon is forced to operate again on the
total hip and change one or both components of the total hip joint is a failure; the
causes of the failure may be very different, infection, dislocation, and loosening are the
most frequent
ones.
The
published
results
thus
give
the
percentage
of
failures.
In
the
following
there
are
these
failures
given
as
annual
failure
rates. This annual
failure rate shows how many percent of all
ceramic total hips failed every year during
the postoperative period.
The present results:
At present,
four large scientific studies are being
performed in the United States with totally more than 2000 operations with ceramic total
hips enrolled. The studies enclose Transcend and Lineage total hip (both Wright Medical
Technologies), ABC System, and Trident System (both Stryker Howmedica Osteonics).
These
studies
are
presented
on
the
following
diagram..
Annual failure rates for ceramic total hip systems
(USA study)

The
horizontal line
in
the
diagram represents the benchmark
for
cemented
metal
on
polyethylene
total
hip
with
annual
failure
rate
of
0.5%.(
the
data
from
the
Swedish
National
Hip
Register,
Malchau)
The picture shows
that the annual rate of failures of ceramic
total hips in this study varies from 0.6% (Transcend and ABC System), over 0.9% (Trident),
to 1.4% (Lineage). (Data from Heisel 2003, Wright, and Stryker.).
One should note
in
the
diagram, however, that the cemented
polyethylene-on-metal total hips in the Swedish National Hip Register have had the annual
failure rate of only 0.5%,
which
is
lower
than
all
compared
ceramic
total
hip
systems!
It is true that the USA study has had its own control group
patients operated on with an ABC polyethylene-on-metal total hip. In this control
group there were totally 4.2% revisions, unclear over how long time, probably over 2
years. This is so exceedingly high failure rate (2.1% annual failure rate probably), not
observed with other cementless total hip systems, that one may ask if it was ethical at
all to use such bad total hip model for operations of the patients in the control group.
In every case, this "control" group cannot serve its purpose.
The results of sandwiched ceramic cups
Published
reports
of
sandwiched
ceramic
cup
show
rather
high
failure
rates
of
some
of
these
systems.
See
more
in
Complications
/
Fractures
Sandwiched
systems.
Some
authors
maintain
that
the
cause
of
these
failures
is the
combination
of the
"soft"
polyethylene
with
the
hard
"ceramic".
The
soft
polyethylene
eventually
disintegrates
and
the
ceramic
cup
loses
its
support.
The
alumina
ceramic
is
then
exposed
to
excessive
pressures
and
fails.
It is
the
wrong
construction,
not
the
wrong
ceramic
that
is the
culprit.
6
Complications
of
ceramic
TH
There
are
some
failures
that
are
specific
for
ceramic
total
hips;
6A
Impingement
In
extreme
hip
joint
positions,
such
as
during
too
much
bending,
the
neck
of the
femoral
component
may
strike,
impinge,
against
the
rim of
the
cup
component.
This
is
called
impingement
of the
total
hip
joint.
| See the mechanism of impingement: On the upper picture the patients makes the knee-to-chest exercise, she bends forcefully the thigh against the chest. In her ceramic total hip the neck of femoral stem impinges against the rim of the ceramic cup.
On the lower picture you see this situation in more detail (schematically):
The metallic collum (neck) of the femoral stem strikes (impinges) against the rim of the ceramic cup (yellow). Ceramic cup of this total hip model has a metallic back up (blue) that is, however, level with the edge of the ceramic cup. Therefore, the metallic back-up does not protect the ceramic cup against the strike from the collum (neck) of the stem component. |

Impingement
of the
ceramic
total
hip. Click on the icon for a full size picture |
With every such extreme movement the edge of the
ceramic cup receives a blow.
The
chipped
off
ceramic
cup is
a weak
ceramic
cup.
Eventually,
continuing blows / impingements fracture the cup which splinters into many fragments.
Do never such extreme movements and exercises!
The
risk
of
impingement
increases
with
faulty
position
of the
cup,
with
the
extreme
movement
in the
hip,
with
some
constructions
of
total
hips
(with the
"thickness"
of the
neck).
There
are
thus some
ways
how to
diminish
the
risk
of
impingement:
One is
more
precise
placement
of the
cup
during
the
surgery.
Recent
report
demonstrates
that
use of
computer
navigated
insertion
of
components
reduces
the
risk
of
faulty
position
of the
cup
and
diminishes
the
risk
of
impingement
(Sugano
2007).
The
second
is
patient's
awareness
of
risks
of
extreme
movements
in the
ceramic
total
hips.
There
are
computer
programs
that
construct
the
range
of
movements
from
x-ray
pictures.
These
programs
then
demonstrate
which
hip
movements
produce
danger
of
impingement.
After
such
analysis
the
surgeon
may
may
warn
and
instruct
the
patient
which
hip
movements
to
avoid.
(Toni
2006).
6B
Fracture of ceramic components.
This is the complication that still scares both patients
and surgeons from the use of ceramic total hips. For history of this complication see the
chapter
History
of Ceramic total joints.
 |
Fractures
of
modern
ceramic
balls
are
very
rare.
That
is so
because
the modern medical grade ceramic
has
very
fine
structure
, is
produced
by a
special
HIP
procedure
(see
the
chapter
Ceramic
material),
and is
individually
tested
before
use
with
weights
60
times
greater
than
the
patient
body
weight
(60
times
77
kg).
This
process produces very reliable
ceramic
ball components. The reported fracture rate of modern ceramic
balls is exceedingly small:
0.004% or 4 in 100 000. (Heisel 2003).
Even
in
modern
times
the
fracture
of the
ceramic
ball
is a
serious
complication.
For
details
why
read
the
chapter
Ceramic
Ball
Fracture. |
| Picture of fractured ceramic ball (From Greenwald 2001) |
 |
Ceramic
Liner
fractures
in
sandwiched
total
hip systems
occur
relatively
often.
The
three
last
reports
demonstrated 1.1%
(4/357)
(Park
2006);
5.7%
(2/35)
(Hasegava
2006);
and
(4.4%)
(Poggie
2007)
of
such
fractures,
respectively.
The
fracture
often
starts
as
a
failure
of the
binding
between
polyethylene
sleeve
and
ceramic
liner
which
is
caused
by
impingement
of the
neck
against
the
rim of
the
liner.
|
| Picture of fractured ceramic liner inside its polyethylene protective sleeve. (From Park 2006) |
Early
diagnosis
of
ceramic
cup /ceramic
liner
fracture
Ceramic
liner
fractures
may
present
from
the
beginning
as
hair-fine
fracture
lines.
These
fractures
are
often
caused
by
repeated
small
traumas
(impingement)
and
the
right
diagnosis
is
often
made
too
late.
In
rare
cases,
one
can
see
small
fragments
of
ceramic
on
x-ray
picture.
Another
sign
are
noises
from
the
hip
during
walking.
Only
when
the
whole
liner
eventually
splinters
(upper
picture)
the
patient
perceives
pain.
If the
surgeon
has
suspicion
of
ceramic
liner
fracture
he
/she
may
take
the
joint
fluid
from
the
ceramic
hip
for
analysis
of
small
ceramic
particles.
If the
joint
fluid
contains
greater
quantity
of
ceramic
particles
revision
operation
should
be
considered
(Toni
2006).
Loosening of ceramic components
has been reported for 0.5% of components in the Lineage
System.
Postoperative infection of ceramic hips
has been reported for 0.7% of operations with ceramic total
hips in the USA study. This rate is like the rates of postoperative infection observed in
operations with other total hip systems.
Dislocation of ceramic hips
Has been reported for 2.4% of ABC systems and for 1% of the
Transcend and Lineage systems. The rates of dislocations for other total hip systems
varies from 0 up to 7%, so that the dislocation rates of ceramic hips are not specially
low, but not exceptionally high either.
8
Possible concerns with ceramic
total hips
8A
Noises
from
ceramic
total
hips
Many patients feel clicking or squeaking noises in their
new total hips. Usually, these sounds are not followed by pain. These sounds usually occur
when the patient changes the position in the hip joint. They may irritate the patient.
According
to
some
investigators
the
squeaking
noises
occur
more
often
in
patients
with
ceramic
total
hips.
(see
Stryker
website)
The surgeons have two explanations for this sound
phenomenon:
First, The
clicking
noises
may be caused by a tendon or scar tissue streak
that glides over the protruding portion of the new total hip joint.
When
you
can
put
your
hand
(or
the
surgeon
can do
it)
over
the
jerking
tendon
or
scar
tissue
the
diagnosis is
clear,
otherwise
it is
only a
conjecture.
When
these clickings
cause
no
pain
or
other
problems
you
should
not br
bothered.
Second,
the
clicking
noises
may be caused by very small
"pistoning" movements
of the ball components in the polyethylene cup.
The
patients
sometimes
also
feel
small
jerks
in the
total
hip
with
change
of the
position.
X-ray studies of patients with total hip joints
demonstrated that the ball component separates from the center of the cup component during
gait.
When the operated on leg swings
out
during
the
gait
cycle (the hip is not loaded) the
ball
component
moves
out
of
the
centre
of
the
cup
and
comes
in
contact
with
the
rim
of
the
cup.
The
ball
separates
from
the
cup.
When the leg
then comes
back in contact with the floor
(the leg takes the body's weight) the ball returns to the close contact with the whole
cup.
The
body
weight
presses
the
ball
in
the
centre
of
the
cup.
Thus,
during
the
gait
cycle the ball
component moves from the center of the cup to the
outside of the cup and then backs
to the
centre
again like a piston. The
"pistoning" movements are small,
between
0.8 to 5 millimeters. Studies showed that these
"pistoning" movements occur in total hips where the metallic ball articulates with polyethylene cup (Dennis
2001)
and in
total
hips
with
ceramic
bearing
surfaces. The
"pistoning" movements were not observed in metal on metal total hips (Komistek
2002).
 |
Left side: During stance phase
when
the
operated
leg is
in
contact
with
the
floor, the ball component is in close contact with the
inside
of the cup component.
The
body
weight
pushed
the
ball
into
the centre
of the
ball.
Right side: during
the swing phase of the gait, when the leg is
swinging in the air, the total hip is not loaded with the body weight. The ball component
moves
out of
the
centre
of the
cup
and
comes
in
contact
with
the
peripheral
rim side of the polyethylene cup component.
The
tonus
(springiness)
of the
muscles
around
the
hip
pushes
the
ball
upward. The
ball
is in
contact
with
only
the
rim of
the
cup.
When
the
patient
then
tramps
with
full
weight
on the
limb,
the
ball
glides
forcibly
back
to the
centre
of the
cup.
Thus,
the
ball
makes
piston-like
movements
out of
and
back
into
the
centre
of the
cup
during
gait.
The
pressure
during
this
movements is concentrated to a small area
of the
cup and the wear in this area increases.
The
surgeons
speak
about
"stripe
wear".
The
patients
may
feel
"pistoning"
movements
and
hear
clicking
sounds.
|
Picture:
"Pistoning"
(piston-like) movements of the ball component
Click on the icon for a full size picture
|
The
clicking,
pistoning
movements
may be
more
pronounced
during
rising
from
the
chair
or
negotiating
stairs.
It is
important
to
realize
that
these
piston-like
movements
are
very
small,
only about
some
millimeters,
although
the
patients
feels
/
hears
them
very
distinctly.
Simulation of the "pistoning" motion of the ball
inside the cup in laboratory produced loud squeaking noises. (Stewart 2003)
What is the practical importance of this small pistoning
movement?
Studies
demonstrated
that
these
noises
from
ceramic
total
hips
are
associated
with
faulty
position
of the
ceramic
cup
(Walter
2007)
Stripe wear
Stripe wear is the term used to describe the long, narrow
area of wear damage seen on some femoral
balls retrieved from alumina ceramic-on-ceramic
hip-bearing couples. This unusual shape of the damage is the result of line contact
between the head and the edge of the liner. Stripe wear has been reported in first- and
second-generation alumina bearings and has been associated with steep cup component
position in young patients.
Again,
the
problem
lies
in
the
faulty
position
of
the
cup,
not
in
the
ceramic
itself.
It was hoped that with improved material properties of the
ceramic and better operation technique the edge loading wear
of
the
ceramic could be prevented. However,
recent reports of stripe wear in
the third-generation alumina ceramic-on-ceramic bearings with
well fixed and well positioned acetabular components suggest that another phenomenon is
occurring, and this led to a second theory for the cause of the stripe wear.
Researchers
have proposed that micro-separation of the bearing centers occurs during the swing phase of
normal walking and that the subsequent edge loading with heel strike causes the stripe].
Studies on patients using video fluoroscopy have shown that pistoning (or microseparation)
of hip bearings can occur during walking gait and cause stripe wear.
See
also
the
chapter
Life
with
a
TH
/
sounds
The real importance of this special form of wear that may
occur in up to 50% of all
ceramic components is unknown at present (Walter 2004).
Bad results of revision operations of failed
fractured ceramic total hips
Although rare, the revision operation for a fractured
ceramic component carries a high risk of failure. The splintered fragments of the ceramic
device are hard and sharp. If left in the wound these fragments
would
act as
a
grinding
paste
and would
quickly
grind
down
and destroy the new
total hip. Revision operation for a fractured ceramic component is
thus difficult, because
the surgeon must remove carefully not only all visible splinters of the fractured ceramic
component but also all soft tissues together with the rest of the total joint component.
This is a major surgery and the failure rate of these operations has been
up to 31% (Allain
2003).
_____________________________________________________
References:
Dennis DA et al. J Biomech 2001; 34: 623-29
Komistek
L et
al.: J
Bone
Joint
Surg
Am
2002;
84-A:
1836
-41
Lombardi AV et al. J Arthroplasty 2000; 15: 702- 9
Stewart TD et al. J Arthroplasty 2003; 18: 726 34
Stryker:
www.stryker.com/orthopaedics/sites/trident/healthcare/ceramictech.php
Walter WL et al.: J Arthroplasty 2004, 19: 402-13
Walter
WL,
et al.:
Squeaking
in
Ceramic-on-Ceramic
Hips
The
Importance
of
Acetabular
Component
Orientation.
J
Arthroplasty.
2007
Jun;22:496-503
Revised
August
2007
7
CERAMIC BALL COMBINED WITH
POLYETHYLENE CUP
In this total hip system the ceramic ball component
articulates against the conventional polyethylene cup component.
Ceramic balls
produce
2 - 3
times
less
wear
particles
when
articulating
against
polyethylene
cup
than a
metallic
ball.
(See
Diagram)
Three
sorts
of
ceramic
are
used
for
manufacture
of
these
ceramic
balls
alumina ceramic,
zirconia ceramic,
oxidized zirconium metal (Oxinium TM).
Total hip systems with balls made out of
alumina:
Have been in use since 1970s. The long-term results,
published recently, with such old ceramic total hips operated on with old cementing
techniques still demonstrate the annual failure rates of 1% only (Urban 2001).
The modern
polyethylene on ceramic systems show one of the
lowest annual failure rates. A multi-centre study conducted by Austrian surgeons on 800
patients operated on with the Alloclassic cementless total hip system and followed for
seven years demonstrated an annual failure rate of only 0.21%!
See
also
the
chapter
Ceramic
for
total
joints
7B
Total hip systems with balls made out of
zirconia ceramic.
Zirconia
is a high-strength ceramics suitable
for medical use, two to three times stronger than alumina. It also produces less wear
particles when it articulates against polyethylene in a total hip system
(in
laboratory
tests).
See
the
Zirconia
ball
picture
Zirconia ceramic balls were introduced into use
in 1985 in
Europe and approved by the FDA in the USA in 1989.
Unfortunately, the crystal formation of zirconia ceramic is
unstable and must be stabilized with another ceramic yttrium oxide.
See
the
chapter
Ceramic
for
total
joints
The
published results of total hip systems with zirconia balls are an
enigma.
Despite the fact that zirconia ceramic balls were in use
eighteen years and more than 400 000 were sold by only one of the many manufacturers,
there exist only two clinical studies showing good results with total hip systems with
zirconia balls; the rest of the reports shows bad results with zirconia ceramic in these
hip systems (Clarke 2003).
The statement from Smith & Nephew is revealing:
"Although ceramic total hip systems may extend the
life of hip implants by reducing the wear, a major recall of ceramic ball components by
the French manufacturer Saint-Gobain Desmarquest in 2001 reinforced surgeon concerns that
some ceramic implants may be prone to fracture inside patients. As a result, only
ten-percent of (total hip) procedures now involve the use of ceramic implants."
7A
Oxinium
-
Total hip systems with balls made out of
oxidized zirconium metal.
Zirconium metal is biocompatible and strong enough to be
used for manufacture of ball components.
One
manufacturer
exploited
this
fact
for
production
of a
ball
component
made
from
Zirconia
metal
(actually
an
alloy
of
Zirconia
and
Yttrium).
In
a special process
the
surface
of the
ball
is
then
oxidized.
This
process
creates a thin layer of zirconia ceramic on the surface of the
Zirconia ball.
See
more
in the
chapter
Ceramics
for
total
hips).
 |
This product thus should have the smoothness and low wear
characteristics of zirconia ceramic, whereas
the
ball
itself
would not be not
brittle
because
it is
made
from
metal.
Thus,
this
ball will not be
at
risk
for a fracture. The Smith & Nephew Company introduced recently the
oxidized zirconium ball on the market under the name of Oxinium total hip system
(http://www.strongasanox.com). Note that the oxidized Zirconium femoral ball is black and articulates with polyethylene cup. Note also that the cup component is placed in a metallic sleeve. This sleeve is made from cobalt chrome. Cobalt chrome alloy is twice as hard as the "soft" zirconium alloy from which is made the ball component.Under normal circumstances these two metals do not come in contact and thus the hardness discrepancy is not a problem. If the hip would dislocate, the soft Oxinium head would come in contact with twice as hard metallic back up of the cup This would lead to problems. See under Complications. |
| Oxinium total hip Click on the icon for a full size picture |
At a
hip
dislocation,
the Oxinium
cup
comes
into
contact
with
the metallic
rim of
the
sleeve of the cup:
The harder metal of the sleeve produces
deep
scratches
on the
surface of the softer ball.
The cup component made from the soft polyethylene then articulates with the rasping surface of the damaged Oxinium ball. The scratches on the
hard ball surface are effective in destructing the very soft
(in
comparison) polyethylene cup.
 |
Dislocated Oxinium TM ball
A -
x-ray
picture
of
the
dislocated Oxinium
ball
that
is in
contact
with
the
metallic
sleeve
on the
outside
of the
cup.
The
contours
of the
Oxinium
ball
and
the
metallic
back
-up
are
artificially
blue.
Only
the
metallic
sleeve
is
x-ray
opaque
and is
depicted,
the
soft
polyethylene
cup is
not
seen.
B -
the
deep
scratches
on the
surface
of the
dislocated Oxinium
ball.
This
ball
is
depicted
on the
upper
x-ray
picture.
The
ball
was
removed
at
subsequent
surgery.
( Both
pictures
from
Evangelista
2007)
C- the
Oxinium
cup
with
intact
surface
layer
of
black
zirconium
oxide
for
comparison.
(Smith&Nephew)
|
| Damage of the dislocated OxiniumTM ball. Click on the icon for a full size picture |
Thus,
for
patients
with
dislocated Oxinium
total
hip
the
surgeon
must
open
the
total
hip,
remove
and
replace
the
scratched
ball
with
all
risks
and
problems
that
follow
such a
revision
operation.
(Evangelista
2007)
Dislocation
of a
total
hip is
in the
majority
of
patients
with
other
total
hip
systems
usually
managed
by
reposition
on the
emergency
room
without
need
of an
operation.
For
patients
with
Oxinium
TM
total
hip
the
dislocation
becomes
a
serious
problem
needing
an
extended
surgery
with
all
possible
risks.
Because
of
this
risk some
surgeons
now
say
that
they
will
not
use
the Oxinium
total
hip
until
this
problem
is
solved.
Hardening of the total joint surfaces by diffusion of gases
is nothing new in the history of total joints. Nitrogen diffusion was once used for
hardening of titanium made ball components; the laboratory results were splendid, the
clinical results were a fiasco.
Reference:
Evangelista
GT et
al.:
Surface
damage
to an
Oxinium
femoral
head...
J Bone
Joint
Surg-Br
2007;
89-B:
535 -
7.
9
Ceramic
ball
articulating
with
metallic
cup
Such
total
hip
joints
are
under
clinical
testing
by a
team
from
DePuy
manufacturer
and
the
University
of
Leeds,
England,
headed
by
professor
John
Fischer
from
Leeds.
10
Questions to ask
your surgeon
What operation are you recommending?
Please explain to me the surgical procedure. I wish to know
which surgical approach you will use. How will the surgical approach influence my
postoperative rehabilitation and recovery? What are the risks associated with the proposed
surgical approach (nerve damage e.g.)
Why do I need the total hip surgery with just
the ceramic total hip system?
(because of my age, my activity level, disease of my hip
joint?)
Are there alternatives to total hip surgery?
What are the benefits of having total hip
surgery done with ceramic total hips?
What are the risks to have a ceramic total hip?
What ceramic total hip do you use? How reliable are the
components? Is there any risk of mechanical damage of the ceramic components?
What are the risks for possible complications such as
dislocation, infection and loosening with this type of total hip?
What if I dont have this operation?
What I will gain or loose by postponing the total hip
surgery now? Could the surgery be more difficult if I wait?
Where can I get a second opinion?
Getting a second opinion from another doctor is the best
way to make sure that the total hip surgery is the best option for you
What has been your experience in doing this
operation?
One way to reduce the possible risk of total hip surgery is
to choose a surgeon who has been thoroughly trained to do the total joint surgery and has
plenty of experience doing it. It may be perhaps more comfortable to discuss the topic of
surgeons qualification with your primary doctor
What kind of anesthesia will I need?
Ask to meet the
doctor who will give you
the anesthesia. Ask
what the side effects and risks of having anesthesia are in your case.
How long will it take me to recover?
When can I return to my previous activity, sports? When can
I return to my previous work? Will there be any permanent restrictions on my activity?
References:
Poggie
et al
: J
Bone
Joint
Surg-Am
2007;89-A:
367
-75
Clarke I C et al.: J Bone Joint Surg-Am,
2003; 85-A-Suppl 4: 73- 84
Greenwald
AS et
al:
J Bone
Joint Surg-Am,
2001; 83-A-Suppl
2/2:
68- 72
Hamadouche M et al: J Bone Joint Surg-Am,
2002, 84-A, 69-77
Hasegawa Y et al.: J Arthroplasty 2003,
18: 245
Hasegawa
Y et
al:
J Bone
Joint
Surg-Br
2006;
88-B:
877 -
82
Heisel Ch et al.: J Bone Joint Surg-Am,
2003, 85-A, 1366-79
Warashina H, et al.: Biomaterials. 2003;
24(21): 3655-61
Malachau H, et al.: www.jru.orthop.gu.se
Allain J et al. : J Bone Joint Surg-Br.
2003-A; 85-A, 825 - 30
Walter J et al.: J Arthroplasty 2004; 19:
Wright Medical Technology - www.wmt.com
Stryker Howmedica Osteonics
www.stryker.com
Toni A
et al:
J Bone
Joint Surg-Am,
2006 88-A; Suppl
4 :
55- 63